Factory Acceptance Test Checklist

Use the Factory Acceptance Test Checklist for a detailed review, ensuring all specifications are met before accepting and commissioning factory equipment.

Factory Acceptance Test Checklist



Visual Appearance

1. Is the machine free from any visible damage?


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2. Are all air regulator settings tagged with name and settings?


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3. Are settings not attached to removable components that could be replaced?


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4. Does the feeder bowl have air jet locations engraved on the bowl and airlines tagged with proper regulator locations?


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5. Are all bowls and motor controllers tagged with settings?


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6. Do all doors open in an operator-friendly way as stated in the standards?


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7. Is the base platform at an acceptable height?


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8. Is the machine paint acceptable?


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Safety

1. Are all safety circuits wired so that if a failure occurs, the machine will not start?


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2. Do all emergency stops (e-stops) work when pressed, and does the machine stop immediately upon pressing?


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3. Is the main power switch interlocked?


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4. Is there complete guarding protecting moving components?


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5. Is the machine free from sharp protrusions that may cause possible injury?


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6. Does the machine stop when any of the guard doors are open?


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7. Is all lower machine guarding permanently fixed, requiring tools, or having safety interlocks?


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Electrical

1. Do level sensors work (low and high when applicable)?


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2. Does the counter count every piece correctly and not overcount?


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3. Does the counter keep memory if power is lost?


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4. Are no programs lost when the machine is power cycled?


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5. Are all wires numbered?


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6. Are breakdown/installation hook-ups indicated?


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7. Is a copy of the electrical drawings available in the electrical enclosure?


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Machine

1. Is the tooling acceptable?


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2. Are all adjustable components deemed not necessary doweled?


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3. Does the spindle not stick?


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4. Is the box diverter working acceptably and maintaining position if power is lost?


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5. Is the box shifter working acceptably?


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6. Are all mechanical designs of the machine acceptable?


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7. Do the feeder and machine have consistent feeding without one outrunning the other?


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8. Are all alarms properly triggered and displayed within HMIs?


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Defective Part Detecting

1. Are rejected parts consistent?


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2. Does the machine stop after three consecutive rejects?


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3. Is the reject mechanism fail-proof?


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4. Are parts inspection sensors working correctly?


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Vision

1. Are camera bracket(s) supplied acceptable?


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2. Is the PLC programmed for trigger, reject, and inputs?


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3. Does the machine have spots on the terminal strip for wire connections for vision?


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Checklist by GoAudits.com – Please note that this checklist is intended as an example. We do not guarantee compliance with the laws applicable to your territory or industry. You should seek professional advice to determine how this checklist should be adapted to your workplace or jurisdiction.

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