Warehouse Risk Assessment Checklist

Use this Warehouse Risk Assessment Checklist to identify hygiene, fire, slip hazards, etc., and implement safety measures to protect workers in warehouses.

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Warehouse Risk Assessment Checklist

Falling Object Hazards

Warehouse Electrical Hazards

Substance-Related Hazards

Warehouse Machinery Hazards

Warehouse Fire Hazards

Ventilation Hazards

Manual Handling And Workstation Hazards

Hygiene Hazards

Warehouse Accidents And First Aid

Warehouse Slips, Trips, And Falls Hazards

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Checklist by GoAudits.com – Please note that this checklist is intended as an example. We do not guarantee compliance with the laws applicable to your territory or industry. You should seek professional advice to determine how this checklist should be adapted to your workplace or jurisdiction.

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Warehouse Risk Assessment Checklist

Use this Warehouse Risk Assessment Checklist to identify hygiene, fire, slip hazards, etc., and implement safety measures to protect workers in warehouses.

1. Are there goods or tools on shelves that could potentially fall and injure someone?

2. Could unstable stacks of goods or materials present a risk of falling objects?

3. Are there any items carried by overhead gantries or hoists that might fall?

4. Is there loose electrical or mechanical equipment, such as lighting or pipework, that could fall?

5. Might there be loose ceiling tiles that could pose a falling hazard?

6. Are ladders or access equipment in places that could lead to falling objects?

1. Is there a risk of electrical shock from any loose or damaged sockets, switches, light fittings, conduits, or trunking?

2. Do worn, frayed, or split cables pose an electrical hazard?

3. Are any trunking or control panels missing lids, creating potential risks?

4. Are trailing leads positioned in a way that could lead to electrical accidents?

5. Is there a concern about overloaded extension leads or multi-socket adapters?

6. Could exposed cables connected to plugs and equipment create electrical hazards?

7. Are there any live parts of electrical switchgear that could present a shock risk?

8. Is any portable electrical equipment overdue for its PAT (portable appliance test)?

9. Are there items of electrical equipment positioned in unsafe or dangerous locations?

1. Are there any substances in use that could pose risks from contact or inhalation, such as cleaning or degreasing chemicals?

2. Do solvents in inks, dyes, adhesives, or paints present potential health hazards?

3. Is there dust from powdered goods or supplies that could affect air quality?

4. Are smoke or exhaust fumes from vehicles or combustion processes creating health concerns?

5. Do welding, brazing, or soldering fumes pose any risks to workers?

6. Could asbestos be present in fire retardant paneling, ceiling tiles, or pipe lagging?

7. Is there a need to improve procedures for cleaning up spills of organic and chemical substances?

8. Do waste disposal practices for spill cleanup require enhancements?

9. Have any new substances been introduced since the last safety review?

10. Have any staff members reported persistent or worsening allergic reactions, such as sneezing, coughing, or itching?

1. Is machinery installed and operated safely to minimize risks to others?

2. Are there moving or rotating parts of machinery that need proper guarding?

3. Does existing machinery guarding require repairs or replacement?

4. Could goods or materials be ejected from moving machinery?

5. Is it necessary to raise your voice to be heard over the working noise?

6. Are workers adequately protected against the effects of vibrating tools or machinery?

7. Could exposed hot surfaces burn skin upon contact?

8. Do airlines or compressed gas lines need repairs or replacements?

9. Is there a risk of machinery moving without warning?

10. Has any new machinery been introduced since the last review?

1. Are flammable materials stored or used in ways that might increase fire risk?

2. Are there any flammable substances near heat sources or direct sunlight?

3. Is there improper storage of flammable substances that should be kept in flameproof cupboards?

4. Could spilled flammable substances come into contact with heat sources or electrical equipment?

5. Are flammable waste materials left in bins overnight?

6. Are covered convector heaters in use that could pose a fire risk?

7. Do any chemicals have the potential to react or spontaneously combust?

8. Are oily paper towels or rags disposed of in a careless manner?

1. Are there any hazards associated with inadequate ventilation, both natural and forced?

2. Could fumes from vehicles, like lorries or forklift trucks, infiltrate work areas?

1. Do working positions create risks that might lead to muscular strains?

2. Are poor lifting positions evident in daily operations?

3. Are heavy, large, or awkward materials causing challenges for workers?

4. Is bad posture observed when working over benches or conveyors?

5. Are repetitive twisting or turning motions contributing to workplace injuries?

6. Does any warehouse equipment show signs of damage or risk of collapse?

1. Is there a need to improve sanitary provisions to reduce infection or contamination risks?

2. Should hot water temperatures be raised to eliminate legionella risks?

3. Is the cleaning of toilets and hand basins adequate?

4. Are hand washing and drying facilities sufficient?

5. Are the use of rubber gloves for personal protection more widely implemented?

6. Does the provision of barrier creams and hand cleaners need to be enhanced?

1. Is the treatment of accidents currently sufficient, or does it require improvement?

2. Is there a need for a trained first aider or additional first aiders on staff?

3. Do current first aiders need refresher training to maintain their qualifications?

4. Are accident records reviewed for accuracy and completeness?

5. Is there anything in the first aid kits that is past its expiration date?

6. Are additional first aid kits needed for adequate coverage?

7. Are there specific requirements for treating certain types of accidents that need addressing?

1. Are there any obstructions on the warehouse floor that might lead to slips, trips, or falls from stored materials, workpieces, storage bins, or pallets?

2. Are there any electrical equipment items, such as fan heaters and pressure cleaners, that could pose a tripping hazard?

3. Might trailing leads from power tools, portable pumps, and vacuum cleaners create slip or trip risks?

4. Do loose mats or decking around loading equipment present any potential hazards?

5. Is there a chance that access routes are blocked by debris or waste bins, creating trip hazards?

6. Are there any open access panels on the floor that could cause accidents?

7. Do unguarded stairwells pose a danger to individuals moving through the warehouse?

8. Are the edges on ramps and loading bays properly guarded to prevent falls?

9. Is the flooring uneven in any areas, increasing the risk of trips?

10. Are cleaning equipment items, like vacuum cleaners or floor polishers, left in positions that could cause slips or falls?