Structural Steel Quality Control Checklist

Use this Structural Steel Quality Control Checklist to inspect welding, bolting, alignment, and coating for compliance with safety and design standards.

Structural Steel Quality Control Checklist



Material & Receipt Verification

1. Has all incoming steel material been inspected for quality and compliance with project requirements?


Photo Comment

2. Are the mill certificates available and reviewed to verify material grades and specifications?


Photo Comment

3. Are any defects such as rust, cracks, or dents detected upon receipt?


Photo Comment

4. Are the materials properly stored to prevent any damage before fabrication?


Photo Comment
Fabrication & Cutting

1. Are steel plates, beams, and sections cut according to the approved shop drawings?


Photo Comment

2. Are cutting tools and equipment maintained and calibrated regularly to ensure precise cuts?


Photo Comment

3. Is the cutting process controlled to avoid material distortion or heat-affected zones?


Photo Comment

4. Are all cuts free of burrs or sharp edges that could affect the welding or installation process?


Photo Comment
Welding & Jointing

1. Are welders certified for the required welding procedures and processes (e.g., MIG, TIG, Stick)?


Photo Comment

2. Are welding methods selected to meet the mechanical properties and quality requirements?


Photo Comment

3. Are visual inspections and ultrasonic tests (if required) performed on all critical welds?


Photo Comment

4. Are post-weld heat treatments applied where needed, and is their effectiveness documented?


Photo Comment

5. Are the welds free of defects such as cracks, voids, and undercuts?


Photo Comment
Structural Alignment & Assembly

1. Is each steel component accurately positioned and aligned as per the approved drawings?


Photo Comment

2. Are temporary supports, braces, or clamps used to hold the components during assembly?


Photo Comment

3. Are all structural connections such as bolts, welds, and rivets securely fastened to specification?


Photo Comment

4. Are any deviations or out-of-tolerance conditions promptly addressed, and corrective measures documented?


Photo Comment
Surface Preparation & Coating

1. Is the steel cleaned of all contaminants (e.g., oil, grease, rust) before coating or painting?


Photo Comment

2. Is the surface prepared using appropriate methods, such as abrasive blasting or chemical cleaning?


Photo Comment

3. Are coatings applied according to the manufacturer’s specifications and industry standards?


Photo Comment

4. Is the coating thickness periodically measured to ensure consistency throughout the project?


Photo Comment

5. Are environmental conditions, such as humidity and temperature, monitored to ensure optimal application?


Photo Comment
Final Review & Documentation

1. Has a thorough inspection been carried out to verify that all steel components meet project specifications and tolerances?


Photo Comment

2. Is the final structural alignment checked for accuracy and compliance with the design requirements?


Photo Comment

3. Are all welds, joints, and connections verified to be secure and meet strength requirements?


Photo Comment

4. Are the final documentation, including inspection reports and certificates, updated and filed accordingly?


Photo Comment

5. Are any adjustments or repairs performed in accordance with quality standards and documented?


Photo Comment
Safety Standards & Equipment

1. Is appropriate personal protective equipment (PPE) provided and worn by all workers involved in fabrication and erection?


Photo Comment

2. Are work areas regularly inspected for compliance with safety standards, such as fire hazards, electrical safety, and fall protection?


Photo Comment

3. Are lifting equipment, such as cranes and hoists, inspected for safety and certification before each use?


Photo Comment

4. Are fire safety protocols in place, especially in areas involving welding or cutting activities?


Photo Comment

5. Are workers trained in the safe handling of hazardous materials and machinery used during steel fabrication?


Photo Comment

Is this sample what you are looking for?
Sign up to use & customise this template, or create your own custom checklist:

Checklist by GoAudits.com – Please note that this checklist is intended as an example. We do not guarantee compliance with the laws applicable to your territory or industry. You should seek professional advice to determine how this checklist should be adapted to your workplace or jurisdiction.

Easy inspection app for your digital checklists