Precast Concrete Quality Control Checklist

Use this Precast Concrete Quality Control Checklist to inspect mold setup, reinforcement, curing, and finishing to ensure quality standards in buildings.

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Precast Concrete Quality Control Checklist

Material Quality And Storage

Mix Design And Concrete Batching

Formwork And Reinforcement Preparation

Casting And Finishing

Curing And Strength Monitoring

Inspection And Dimensional Tolerances

Storage, Handling, And Transportation

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Checklist by GoAudits.com – Please note that this checklist is intended as an example. We do not guarantee compliance with the laws applicable to your territory or industry. You should seek professional advice to determine how this checklist should be adapted to your workplace or jurisdiction.

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Precast Concrete Quality Control Checklist

Use this Precast Concrete Quality Control Checklist to inspect mold setup, reinforcement, curing, and finishing to ensure quality standards in buildings.

1. Are cement, aggregates, water, and admixtures tested for compliance before use?

2. Are raw materials stored in clean, dry, and clearly labeled areas to prevent contamination?

3. Is the reinforcement steel stored off the ground and protected from corrosion?

4. Are form release agents and curing compounds stored according to manufacturer guidelines?

5. Are batch records maintained for all incoming materials?

1. Is the concrete mix design approved and aligned with structural and durability requirements?

2. Are batching systems calibrated and maintained regularly?

3. Is the water-cement ratio monitored and adjusted based on aggregate moisture content?

4. Is the slump, temperature, and air content tested and recorded for every batch?

5. Are mix adjustments documented with reasons and approvals?

1. Are formworks clean, undamaged, and set to the correct dimensions and alignment?

2. Is reinforcement cut, bent, and placed per design drawings and spacing requirements?

3. Are rebar overlaps, clear cover, and tie methods in compliance with design standards?

4. Are embedded items like lifting anchors, ducts, and inserts placed as per layout drawings?

5. Is pre-pour inspection completed and documented before casting?

1. Is concrete poured evenly and vibrated thoroughly to eliminate air pockets?

2. Is form oil applied correctly to ensure smooth demolding?

3. Are surfaces finished as specified (e.g., troweled, brushed, or formed)?

4. Are lifting hooks or embeds cleaned and free from obstructions before setting?

5. Are demolding times followed per temperature and curing conditions?

1. Are curing methods (e.g., water spray, curing blankets, membranes) appropriate for weather conditions?

2. Is temperature and humidity controlled during early strength development?

3. Are curing durations monitored and adjusted to meet strength requirements?

4. Are compressive strength samples taken and tested at required intervals (e.g., 7 and 28 days)?

5. Are low-strength results flagged and investigated with non-conformance reports?

1. Are finished precast units inspected for surface defects, honeycombing, or cracks?

2. Are dimensional tolerances (length, width, depth, warping) checked against design specs?

3. Are reinforcement location and concrete cover verified using NDT if necessary?

4. Are embedded items inspected for alignment and firmness after casting?

5. Is labeling of units done clearly, indicating type, location, and date of casting?

1. Are precast components stored on level ground with proper supports to avoid warping?

2. Are lifting anchors inspected before handling or shipment?

3. Are handling procedures documented to prevent chipping or cracking during movement?

4. Is transport equipment adequate for the weight and size of units?

5. Are delivery records maintained and site inspection completed upon arrival?