PPAP Checklist

Is the part name and part number correct?

Are the drawing change level and revision dates correct?

Is the weight of the part in kilograms to three (3) decimal places?

Is the additional EC and/or SMCR number noted (If required)?

Are the production process and production rate provided?

Is the remainder of the form filled in correctly?

Does the action plan to address discrepancies include Interim Approval?

Is the released drawing at the latest change level and does it match the warrant?

Is the drawing ballooned?

Are all characteristics ballooned and numbered, including notes?

Is the Supplier Engineering Change Request approved?

Does the diagram accurately reflect the process, including rework and inspection stations?

Is the header information accurate?

Are the relevant process and product characteristics (DC/SC/CC) listed, and do they match with the Control Plan and Drawing?

Are the PFD, CP, and PFMEA linked with the same step numbers, names, processes, etc.?

Does it comply with the AIAG format or an equivalent standard?

Is the plan type clearly identified as Prototype, Safe Launch/Pre-Production, or Production?

Are DC/SC/CC and other pertinent characteristics identified?

Are the type and frequency of the control deemed adequate?

Does the plan include annual revalidation activities?

Are off-line and/or off-site processes included, such as Rework, Warehouse Activity, Receiving, Shipping, etc.?

Are defect/poke-yoke masters identified where applicable?

Does it comply with the AIAG FMEA Manual, with appropriate rankings?

Do the print date and level match?

Are DC/SC/CCs addressed?

Are the highest RPNs/severity addressed, with a target RPN < 100?

Are typical/historical failure modes addressed?

Does the report comply with the AIAG format or an equivalent standard?

Is the correct part number and change level specified?

Are the marked dimensions matched with the ballooned print, and are they within specifications?

Is the OK/NOT OK column checked?

Is the supporting documentation dated within six (6) months, and is the dimensional data within three (3) months?

Does the report comply with the AIAG format or an equivalent standard?

Are the test results reported per specification and/or print?

Do the test results conform with specifications and are performed within six (6) months?

Are the tests performed at an accredited facility, and is there proof of accreditation and scope, such as ISO/TS 16949 Internal Labs - ISO/IEC 17025?

Does the report comply with the AIAG format or an equivalent standard?

Are the test results reported per specification and/or print?

Do the test results conform with specifications and are performed within six (6) months?

Were the tests performed at an accredited facility, and is there proof of accreditation and scope, such as ISO/TS 16949 Internal Labs - ISO/IEC 17025?

Are the studies performed per AIAG standards or an equivalent standard?

Is the part number and change level correct?

Do the Special Characteristics have Cpk studies per SQM requirements?

Is the data normally distributed, and does it meet the SQM Ppk (Short Term) / Cpk (Long Term) requirements?

Were the studies performed within six (6) months of the submission date?

Does the report comply with the AIAG format or an equivalent standard?

Are the gage names and characteristics identified?

Are the studies performed per an acceptable AIAG method?

Are the studies conducted on all gages used on DC/SC/CC features, at a minimum (including On-Line Gages and Testers)?

Are the studies done within six (6) months?

Do the results meet AIAG guidelines (GR&R 30% Need Improvement Plan)?

Is the PPAP accompanied by a Bulk Materials Checklist that meets SQM requirements?

Are samples included?

Are checking aids included?

Are additional customer-required documents included?

Does the submission include a packaging plan and sample label that meets ABC Group SQM requirements?

Is the packaging acceptable to ABC Group Purchasing/Logistics?

Is IMDS submitted?

Is IMDS approved (Verified At WWW.MDSYSTEM.COM)?

Has the supplier passed run@rate?

Is the corrective action attached?

Are the Process Sheets (PSWs) from sub-suppliers included in the submission, and approved?

Is there a Corrective Action plan included with the submission for the interim approved sub-supplier Production Part Approval Process (PPAP)?

Are the sub-suppliers either ISO 9000 certified or compliant with ISO/TS 16949?