Manufacturing Audit Checklist

Use the Manufacturing Audit Checklist to ensure safety compliance by regularly assessing processes, equipment, and protocols for a secure environment.

Manufacturing Audit Checklist



Tools And Machinery

1. Are manufacturers' manuals kept and followed for all tools and machinery?


Photo Comment

2. Do power tools conform to standards?


Photo Comment

3. Are tools chosen to be models that can be used properly by employees (e.g., size, weight, ergonomic features)?


Photo Comment

4. Are defective tools tagged and removed from service as part of a regular maintenance program?


Photo Comment

5. Are tools and machinery used so as to avoid electrical hazards?


Photo Comment

6. Is proper training given in the safe use of tools and machinery?


Photo Comment
Confined Spaces

1. Are the confined space procedures and training available and followed by all involved?


Photo Comment

2. Are entry and exit procedures adequate?


Photo Comment

3. Are emergency and rescue procedures in place (e.g. trained safety watchers)?


Photo Comment
Housekeeping

1. Is the work area clean and orderly?


Photo Comment

2. Are floors free from protruding nails, splinters, holes, and loose boards?


Photo Comment

3. Are aisles and passageways kept clear of obstructions?


Photo Comment

4. Are permanent aisles and passageways clearly marked?


Photo Comment

5. Are covers or guardrails in place around open pits, tanks, and ditches?


Photo Comment
Floor And Wall Openings

1. Are ladderways and door openings guarded by a railing?


Photo Comment

2. Do temporary floor openings have standard railings or is someone constantly on guard?


Photo Comment
Stairs, Ladders And Platforms

1. Are stairs and handrails in good condition?


Photo Comment

2. Are ladders free of defects?


Photo Comment

3. Are ladders set up properly before use?


Photo Comment

4. Are the elevated platforms properly secured and do they have handrails?


Photo Comment
Elevating Devices

1. Are elevating devices used only within their capacity?


Photo Comment

2. Are capacities posted on equipment?


Photo Comment

3. Are they regularly inspected, tested, and maintained?


Photo Comment

4. Are controls of the "dead man" type?


Photo Comment

5. Are operators trained?


Photo Comment
Training

1. Is training provided for each person newly assigned to a job?


Photo Comment

2. Does initial training include a thorough review of hazards and incidents associated with the job?


Photo Comment

3. Is adequate instruction in the use of personal protective equipment provided?


Photo Comment

4. Is training for the use of emergency equipment provided?


Photo Comment

5. Are workers knowledgeable in the "Right to Refuse" procedures?


Photo Comment
Sound Level/Noise

1. Are regular noise surveys conducted?


Photo Comment

2. Is hearing protection available and used properly?


Photo Comment
Environment

1. Are resources available to deal with very hot or very cold conditions (drinking water, lined gloves, insulated boots)?


Photo Comment

2. Is the rain/cold weather gear that is provided comfortable, and light enough so as not to constitute a hazard?


Photo Comment

3. Are work surfaces and grip surfaces safe when wet?


Photo Comment

4. Do workers know the symptoms of heat cramps/heat stroke, or frostbite/hypothermia?


Photo Comment
Temporary Work Structures

1. Are temporary work structures used only when it is not reasonably practicable to use permanent ones?


Photo Comment

2. Are excavations properly shored, and free of large objects (rocks, etc.) at the edges?


Photo Comment
Work Process

1. Are repetitive motion tasks properly paced and kept to a minimum?


Photo Comment

2. Are the safety data sheets accessible to all employees?


Photo Comment

3. Are hazards signaled by signs and tags?


Photo Comment

4. Have all trucks, forklifts, and other equipment been inspected and maintained?


Photo Comment

5. Are lockout or tagout procedures in place and followed?


Photo Comment

6. Is ventilation equipment working effectively?


Photo Comment

7. Is the fume and dust collection hood working effectively?


Photo Comment

8. Are the safety showers and eyewash stations in the proper locations and in good working condition?


Photo Comment
Employee Facilities

1. Are facilities kept clean and sanitary?


Photo Comment

2. Are facilities in good repair?


Photo Comment

3. Are cafeteria facilities provided away from hazardous products?


Photo Comment

4. Are hand washing facilities available, especially in washrooms and near eating areas?


Photo Comment
Fire Emergency Procedures

1. Is there a clear fire response plan posted for each work area?


Photo Comment

2. Do all workers know the plan?


Photo Comment

3. Are drills held regularly?


Photo Comment

4. Are fire extinguishers chosen for the type of fire most likely in that area?


Photo Comment

5. Are there enough extinguishers present to do the job?


Photo Comment

6. Are extinguisher locations conspicuously marked?


Photo Comment

7. Are extinguishers properly mounted and easily accessible?


Photo Comment

8. Are all extinguishers fully charged and operable?


Photo Comment

9. Are special-purpose extinguishers clearly marked?


Photo Comment
Medical And First Aid

1. Do all employees know how to get first aid assistance when needed?


Photo Comment

2. Do the first-aiders know when and to which hospital or clinic an injured person should be taken?


Photo Comment

3. Are there employees trained as first-aid practitioners on each shift worked?


Photo Comment

4. Are first-aid kits provided as per your jurisdiction's first-aid regulations?


Photo Comment

5. Are first-aid supplies replenished as they are used?


Photo Comment
Means Of Exit

1. Are there enough exits to allow prompt escape?


Photo Comment

2. Do employees have easy access to exits?


Photo Comment

3. Will exit doors open in an emergency to allow egress?


Photo Comment

4. Are exits clearly marked?


Photo Comment

5. Are exits and exit routes equipped with emergency lighting?


Photo Comment

6. Are exits and exit routes accessible (e.g., no items stored in the pathway or doorway)?


Photo Comment
Personal Protective Equipment (PPE)

1. Is required PPE provided, maintained, and used?


Photo Comment

2. Has the PPE been chosen to protect against the hazards that are present?


Photo Comment

3. Is the PPE reliable?


Photo Comment

4. Is PPE used only when it is not reasonably practicable to eliminate or control the hazardous substance or process by other means?


Photo Comment

5. Are the areas requiring PPE usage properly identified by warning signs?


Photo Comment
Warehouse And Shipping

1. Are dock platforms, bumpers, stairs, and steps in good condition?


Photo Comment

2. Are light fixtures in good condition?


Photo Comment

3. Are all work areas clean and free of debris?


Photo Comment

4. Are stored materials properly stacked and spaced?


Photo Comment

5. Are tools kept in their proper place?


Photo Comment

6. Are there metal containers for oily rags and similar rubbish?


Photo Comment

7. Are floors free of oil spillage or leakage?


Photo Comment

8. Is absorbent available for immediate clean-up of spills and leaks?


Photo Comment

9. Are all hazardous products stored appropriately?


Photo Comment
Materials Handling And Storage

1. Is there safe clearance for all equipment through aisles and doors?


Photo Comment

2. Is stored material stable and secure?


Photo Comment

3. Are storage areas free from tipping hazards?


Photo Comment

4. Are only trained operators allowed to operate forklifts?


Photo Comment

5. Is charging of electric batteries performed only in designated areas?


Photo Comment

6. Are dock boards (bridge plates) used when loading or unloading from dock to truck or dock to rail car?


Photo Comment

7. Are necessary warning devices and signs in use for railway sidings?


Photo Comment

8. Are specifications posted for maximum loads that are approved for shelving, floors, and roofs?


Photo Comment

9. Are racks and platforms loaded only within the limits of their capacity?


Photo Comment

10. Are chain hoists, ropes, and slings adequate for the loads and marked accordingly?


Photo Comment

11. Are slings inspected daily before use?


Photo Comment

12. Are all new, repaired, or reconditioned alloy steel chain slings proof-tested before use?


Photo Comment

13. Are pallets and skids the correct type and inspected?


Photo Comment

14. Do personnel use proper lifting techniques?


Photo Comment

15. Is the size and condition of containers hazardous to workers?


Photo Comment

16. Are elevators, hoists, conveyors, balers, etc., properly used with appropriate signals and directional warning signs?


Photo Comment
Loading/Unloading Racks

1. Are steps, railings, and retractable ramps on raised platforms in good repair?


Photo Comment

2. Is piping and in-line equipment in good condition and free of leaks?


Photo Comment

3. Are loading arms operating satisfactorily?


Photo Comment

4. Do submerged filling two-stage valves operate properly?


Photo Comment

5. Are bonding and grounding cables free of breaks or damage?


Photo Comment

6. Are connections tight and sound?


Photo Comment

7. Is the general condition of wiring and junction boxes, etc. in good condition (visual inspection)?


Photo Comment
Hazardous Product / Chemical Storage

1. Has the safety data sheet (SDS) been reviewed before handling, moving, or storing the product?


Photo Comment

2. Is appropriate PPE used for that product?


Photo Comment

3. Is the storage area and products organized to keep incompatible products separated?


Photo Comment

4. Are hazardous products stored away from heat sources?


Photo Comment

5. Are containers checked for leaks or damage?


Photo Comment

6. Are containers stored in drip trays where necessary?


Photo Comment

7. Are all products labeled, and are missing or damaged labels replaced immediately?


Photo Comment

8. Is spill cleanup material immediately available?


Photo Comment

9. Are bonding and grounding connections immediately available for flammable products?


Photo Comment

10. Is the ventilation for the storage area adequate for the products stored within?


Photo Comment
Lighting

1. Is the level of light adequate for safe and comfortable performance of work?


Photo Comment

2. Does lighting produce glare on work surfaces, monitors, screens, and keyboards?


Photo Comment

3. Is emergency lighting adequate and regularly tested?


Photo Comment
Machine Guards

1. Are all machine parts adequately guarded?


Photo Comment

2. Do machine guards meet standards?


Photo Comment

3. Are all guards in place and operating as designed?


Photo Comment

4. Are lockout procedures followed when performing maintenance with guards removed?


Photo Comment
Electrical

1. Is the Canadian Electrical Code followed for operation, use, repair, and maintenance?


Photo Comment

2. Are all machines properly grounded?


Photo Comment

3. Are portable hand tools grounded or double insulated?


Photo Comment

4. Are junction boxes closed?


Photo Comment

5. Are extension cords out of the aisles where they can be abused by heavy traffic?


Photo Comment

6. Is permanent wiring used instead of extension cords?


Photo Comment

Is this sample what you are looking for?
Sign up to use & customise this template, or create your own custom checklist:

Checklist by GoAudits.com – Please note that this checklist is intended as an example. We do not guarantee compliance with the laws applicable to your territory or industry. You should seek professional advice to determine how this checklist should be adapted to your workplace or jurisdiction.

Easy inspection app for your digital checklists