Manufacturing 6s Audit Checklist

Manufacturing 6s Inspection Form is used to identify and eliminate workplace hazards and improve the overall efficiency of the manufacturing process. It includes practices such as organizing the workspace, cleaning, sorting, setting in order, standardizing, and sustaining the system. ​

Manufacturing 6s Audit Checklist



Straighten

1. Walkways - All walkways clear of obstructions.


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2. Signs and Labels No hand written signs/labels allowed. Good condition of all sign and labels. No missing signs or labels when required. Standardization of labels.


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3. Process Flow - Evidence of Process Mapping - Good Visual management. Is the work flow easy to identify based on the layout of the area?


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Sweep

1. General Cleanliness(Floors and Walls):Floors should be dust, stain and sill free. No items left on unmarked floors. Walls are dust free, have no stain, have no marks and is free


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2. General cleanliness(Surface): Equipment tops, work tables, facilities panels, storage cabinets should be dust and stain free evidence of cleaning process in place.


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3. Non-cleanroom materials - No non-cleanroom materials present(e.g. Pencils, non-cleanroom paper, torn/shredded cleanroom paper, any wooden furniture).


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4. Contract Cleaning - Regime in place and recorded, only approved material used.


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Safety

1. General Hazards: No trips, Slips, Falling. Punctures, Entrapment.


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2. PPE: Is there immediate access to safety equipment/materials specifically required in the area?(i.e., Aprons, Gauntlets, Armlets, Visors, SCBA, Ear plugs.)


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3. Fire extinguishers: Correct location, identified, labelled, test due date not expired(Max limit 12 Months) mounted correctly.


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4. Fire Exits and Evacuation Awareness: Escape route obvious, visible and clear from obstructions from any point in the area. Fire exits should not be blocked and fully operational condition.Audit a person working in the area(if available) for awareness on the correct procedure for Evacuation.


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5. Safety Showers and Eyewash and awareness of use: Fully equipment and accessible functioning safety showers.Does the person working in the area know where the nearest safety showers/eye wash is, and when and how to use them?


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6. Electrical Hazards: Any open equipment /electrical panels, any exposed/broken/unterminated wires. Cables dangling or posing as a hazard(Safety reminder: Assume all wires and cables as LIVE)


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7. Chemical hazards: No unlabeled liquid containers, spills, leaks, Mized storage of chemicals, chemicals in undesignated area. Chemical cabinet itemized.(safety reminder: assume all liquids as toxic)


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8. Mechanicals hazards(equipment): Equipment with moving parts inside should always be secured and enclosed(guards in place).Pinch points should be clearly labelled.


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System

1. Gauges & Flow meters: All gauges & flow maters must be clearly readable with tolerance identified & within correct Operating specs.


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2. Notes work Instructions: No hand written notes or work instructions allow. All boxes correctly identified with either Engineering Run cards or monitor labels. No uncontrolled work instructions.


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3. Promis Access: Terminal location/access, correct log-in(person)-(Terminal should be available in each work area and distance depending on operator requirements and frequency of use)


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4. Documentations(Specs, TCNs, CNs): In designated location or on Intranet. Ops can easily access them.


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5. Procedural Non-Compliance: Work undertaken does not comply with approved/designated procedure.


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6. Product handling transport and storage: Wafer boxes are handles properly, stored and/or transported safety and securely on correct trolleys.


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Sustain

1. Telephone and Emergency numbers: Emergency numbers on telephones. Telephone in correct location, graffitti and in working order.


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2. Actions: Completion of actions from the last audit. Are self audits regularly being done by area owners(monthly)?


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3. Cleanroom Apparel: Dress code, Safety galsses, yashmk correctly worn, correct shoes, cuffs, no head facial hairs exposed. General appearance should be clean.


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4. Roof/Ceiling/Walls/Fabric Integrity: Fab building fabric of high standard. No roof leaks or holes in flooring. Floor tils fitted correctly.


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5. Lighting Condition: 100% lighting in place to high standard. Quality of lighting should be sufficient to carry out work in the area.


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6. Signs and Labels: No hand written signs/labels allowed, All Existing signs and labels in the area are in good condition.


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7. Defective/Broken Components: Any Faulty. Broken or improperly working component that requires repair or replacement.


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8. Waste material Removal: Waste bin in designated area(floor marked)and not full or over flowing with colour coded sacks.


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9. Storage Cabinets/Cupboards for items and materials: cabinet in good condition no paint chipping and dents and sticker merks. All items should be sorted and properly labelled. No chemicals allowed.


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General Information

1. Pervious Actions Closed


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2. Open Corrective Actions


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3. Repeat Offences


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Sort

1. Area housekeeping - All materials, equipment and tools sorted and kept in their correct location?


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2. Red Tag items - Equipment and materials no longer utilized are removed. Area clearly defined, all items must have a red tag and also compliant with red tag process.


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3. Cable Tidy - Wires and cables from phones, pc's and equipment, pneumatic lines are tidy & correctly routed.


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Checklist by GoAudits.com – Please note that this checklist is intended as an example. We do not guarantee compliance with the laws applicable to your territory or industry. You should seek professional advice to determine how this checklist should be adapted to your workplace or jurisdiction.

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