Layered Process Audit Checklist

Use the Layered Process Audit Checklist for quality control, ensuring streamlined processes at the Operator level with regular plant floor audits.

Layered Process Audit Checklist



Operator Understands Big Picture

1. Can the operator describe how their work impacts the customer?


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Poka Yoke/Error-Proofing Test

1. Does the error-proofing device identify defective parts introduced as a test?


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Operator Knowledge

1. Can the operator demonstrate or explain each step of the posted work instructions?


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PPE Being Worn

1. Is the operator wearing personal protective equipment (PPE) according to posted requirements?


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Operator Following Work Instructions

1. Is the operator following each step in the order outlined in the work instructions?


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All Tools Available

1. Does the operator have all the necessary materials available at the workstation?


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Tagging Scrap

1. Are scrap or defective parts tagged and placed in a separate area?


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Operator Understands Big Picture

1. Can the operator describe how their work impacts the customer?


Photo Comment
Poka Yoke/Error-Proofing Test

1. Does the error-proofing device identify defective parts introduced as a test?


Photo Comment
Operator Knowledge

1. Can the operator demonstrate or explain each step of the posted work instructions?


Photo Comment
PPE Being Worn

1. Is the operator wearing personal protective equipment (PPE) according to posted requirements?


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Operator Following Work Instructions

1. Is the operator following each step in the order outlined in the work instructions?


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All Tools Available

1. Does the operator have all the necessary materials available at the workstation?


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Tagging Scrap

1. Are scrap or defective parts tagged and placed in a separate area?


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Checklist by GoAudits.com – Please note that this checklist is intended as an example. We do not guarantee compliance with the laws applicable to your territory or industry. You should seek professional advice to determine how this checklist should be adapted to your workplace or jurisdiction.

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