GMP (Good Manufacturing Practice) Audit

This GMP audit checklist template can be used to ensure consistent quality and compliance with safe manufacturing standards across production facilities. Identify critical control points at every stage of the process and in every part of the manufacturing facility.

GMP (Good Manufacturing Practice) Audit



Chillers

1. Trolleys are tagged correctly (eg Retailer/ Meat Species/ Veg/ Vegan/ Allergen/ Diet etc)?


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2. Labels information is clear and legible?


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3. Segregation of materials is clear eg Veg/ Non-Veg, Allergens, Vegan etc?


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4. Trolley trays are clear of spillage and not overflowing?


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5. Chiller floors are dry and free from excessive water?


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Hygiene/ Washroom

1. Are utensils fully submerged in sanitiser solution?


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2. Are utensil bin lids in place where applicable?


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3. Is chemical for utensil storage clean?


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4. Has chemical for utensil storage been replaced every 4hrs as a minimum?


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5. Are chemical containers locked and secure?


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6. Inspect the hygine stanards of washed equipment, is cleaning adequate?


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7. Sanitiser tunnel nozzles are fully operational?


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8. Contact time of chemical post-sanitiser tunnel is adhered to?


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Staff

1. PPE is being worn correctly by all staff? Coats button to the top, outdside clothes covered etc.


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2. Hair coverage - is everyone's hair covered fully? List those who do not have good hair coverage. Are beard snoods being worn correctly - facial hair completely covered?


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3. Operatives are using ear protection when working in blast chillers?


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4. Disposable PPE is changed between line changeovers?


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5. Staff coats are NOT excessively dirty?


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6. Staff have no unautherised jewellery or personal items on them within the factory?


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Changing Room

1. All boot stored in the racking?(Take Photo)


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2. Coats are hanging on the right hangers?


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3. Coats are hung in the correct manner e.g. not tied in knots?


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4. Water temperature of handwash sinks is within spec?


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5. Hand towel holders, soap and sanitiser dispensers are filled up?


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Production Area

1. Are start-up checks completed and corrective actions followed up?


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2. Floors are free from debris and clean as you go is in operation?


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3. Bins are emptied when required and not overflowing?


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4. Area floors are dry and free from excessive water?


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5. Metal detector and Checkweigher bins and hatches are padlocked?


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6. Only trolleys which are required are present by the line to avoid temperature abuse?


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7. Temperature of material being packed is below 5°C?


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8. Are line scales in use where required?


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9. Line photo standards are in use?


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10. Correct scoops are in use?


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11. Packaging hatch is closed when not in use?


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12. Have all temperature probes been verified by QA?


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13. Are all knives engraved and on the issuing sheet?


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14. Line clearance procedure adhered to?


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15. Tooling is stored in the correct area and is in a clean condition?


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16. Tooling heads on line are clean and free from excess debris/ previous run material?


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CCP Checks

1. Challenge Process Controllers on Metal Detection procedure, do they comply?


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2. Challenge Process Controllers on Metal Detection corrective action procedure?


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3. Is the correct MD/CHW programme in use?


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4. Is all CCP paperwork filled out correctly?


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5. Challenge Process Controllers on Heat Treatment procedure, do they comply?


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6. Challenge Process Controllers on Heat Treatment corrective action procedure?


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Checklist by GoAudits.com – Please note that this checklist is intended as an example. We do not guarantee compliance with the laws applicable to your territory or industry. You should seek professional advice to determine how this checklist should be adapted to your workplace or jurisdiction.

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