Conveyor Preventive Maintenance Checklist

Use this Conveyor Preventive Maintenance Checklist to conduct daily, weekly, monthly, and annual inspections to maintain optimal performance of conveyors.

Conveyor Preventive Maintenance Checklist



Conveyor Preventive Maintenance

1. Is a visual inspection performed for debris stuck in the conveyor mechanism?


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2. Is a check performed for unusual noise during normal conveyor operation?


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3. Is a visual inspection carried out for cuts or bruises on the conveyor belt?


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4. Are any instances of belt slippage or material spillage noted?


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Weekly Conveyor Maintenance

1. Are roller bearings lubricated?


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2. Are parts of the conveyor mechanism scraped to remove debris and foreign objects?


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3. Is there a check performed for damages to the conveyor belt and rollers?


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4. Are materials unloaded properly from the conveyor mechanism?


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5. Is a check performed to retrieve and clean the dust containment system to remove accumulated debris and other undesirable foreign objects?


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Monthly Conveyor Maintenance

1. Are damages to the conveyor belt repaired according to the instructions from OEMs and vendors?


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2. Is the oil or other lubricant in the gearbox and power module changed?


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3. Are worn-out brushes and scrapers replaced?


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4. Is a detailed inspection performed of the belt and conveyor system when the conveyor is shut down and empty?


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5. Are electrical components inspected for damages or faults, and are they replaced or repaired if needed?


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6. Are idlers checked?


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7. Are rollers inspected?


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8. Are self-trainers examined?


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9. Is belt tracking verified?


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10. Is tripper tracking inspected?


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11. Is tripper spillage checked?


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12. Are tripper bends examined?


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13. Is the head pulley inspected?


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14. Is the drive pulley checked?


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15. Is the tail pulley inspected?


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16. Is the tripper discharge pulley checked?


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17. Are pulley cleaners examined?


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18. Are run drives inspected?


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19. Is the impact bed checked?


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20. Are V-belts inspected?


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21. Are O-rings examined?


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22. Are sprockets checked?


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23. Are drive chains inspected?


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Annual Conveyor Maintenance

1. Is the heat insulation lagging?


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2. Are gearbox reducers drained and flushed with kerosene?


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3. Are the motors of the conveyor system inspected, and are they replaced if necessary?


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4. Are electric contacts, fuses, and similar electrical components replaced?


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5. Is the conveyor system operated without any load to inspect for irregularities in empty operation?


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6. Is the conveyor system operated with a standard load to check for faults in all components?


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7. Is the emergency stop functionality tested both on an empty load and with a full load?


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Checklist by GoAudits.com – Please note that this checklist is intended as an example. We do not guarantee compliance with the laws applicable to your territory or industry. You should seek professional advice to determine how this checklist should be adapted to your workplace or jurisdiction.

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