Boiler Maintenance Checklist

This boiler inspection checklist can be used for regular audits and proactive maintenance checks of boilers in industrial and commercial settings, to ensure that boilers are functional, safe and operating as expected.

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Food & Hospitality
Boiler Maintenance Checklist

Internal Inspection

External Inspection

Gas Boilers

Fuel Oil Boilers

All Boilers

Boiler Efficiency

Safety/Relief Valve

Gauge

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Checklist by GoAudits.com – Please note that this checklist is intended as an example. We do not guarantee compliance with the laws applicable to your territory or industry. You should seek professional advice to determine how this checklist should be adapted to your workplace or jurisdiction.

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Boiler Maintenance Checklist

This boiler inspection checklist can be used for regular audits and proactive maintenance checks of boilers in industrial and commercial settings, to ensure that boilers are functional, safe and operating as expected.

1. Combustion Chamber

2. Brick Work

3. Insulation

4. Fire Water Tubes

5. Burner Nozzle

6. Steam Drum

7. Stack Flue

8. Blow off Valve

1. Programmer

2. Identify Programmer

3. Safety Relief Valve

4. Low Water Fuel Cut-outs

5. Water Column

6. Pressure Gauge

7. Are record logs reviewed (weekly or monthly)?

8. Has a condensing neutralizer been installed?

9. Hydrostatic test completed?

10. Backflow preventer checked?

11. Date of last Combustion Tuning

12. Date of last waterside inspection

13. Date of last 150% Strength Hydro

1. Start in low Fire

2. Loss of Combustion Air

3. Low Gas Pressure

4. High Gas Pressure

1. Start in Low Fire

2. Loss of Combustion Air

3. Loss of Atomizing Air

4. Low Oil Pressure

5. Burner Draw Switch (if applicable)

6. Proximity Switch (if applicable)

1. Flame Sensor

2. LWCO (left Right)

3. Feed Pump Recirculating Pump

4. Normal Trip

5. Flame Pattern Inspection

6. Water Treatment

7. High Trip

8. Emergency Stop

9. Combustion Tuning

10. Combustion (Air Fuel) Control System

11. Test Relief Valve under Pressure

1. What kind of boiler is being used?

2. What is the percentage of oxygen?

3. CO ppm

4. CO2 percentage

5. SO2 ppm

6. NO ppm

7. What is the stack temperature?

1. Manufacturer

2. Size

3. PSI

4. BTU/Hr

1. Manufacturer

2. PSI