Warehouse Forklift Risk Assessment

Use this Forklift Risk Assessment Template to identify hazards, assess operational risks, and apply safety controls to prevent forklift-related incidents.

Warehouse Forklift Risk Assessment



28 questions in 5 sectionsInteractive preview: try the answers

Section 1 of 5 · 9 questions

Visual Inspection

  1. Are tires checked for proper inflation, wear, and damage?

  2. Are the forks inspected for cracks, bends, or other damage?

  3. Are there any signs of wear, damage, or leaks on the mast?

  4. Is the overhead guard securely in place and free from damage?

  5. Are hydraulic hoses and connections checked for leaks, cracks, or wear?

  6. Are chains and cables inspected for wear, stretch, or damage?

  7. Is the battery checked for corrosion, leaks, or loose connections?

  8. Is the propane tank inspected for leaks and secure mounting?

  9. Are warning labels and decals present and legible?

Section 2 of 5 · 4 questions

Fluid Levels

  1. Is the engine oil level and condition checked?

  2. Is the hydraulic fluid level verified and checked for leaks?

  3. Is the coolant level checked and inspected for leaks?

  4. Is there sufficient fuel for the shift?

Section 3 of 5 · 6 questions

Controls And Gauges

  1. Is the steering wheel tested for smooth operation and responsiveness?

  2. Are the accelerator and brake pedals tested for proper function and smoothness?

  3. Does the parking brake engage and hold the forklift securely?

  4. Are the lift and tilt controls tested for smooth operation and responsiveness?

  5. Is the horn functioning properly?

  6. Are all gauges (fuel, temperature, hour meter) functioning properly?

Section 4 of 5 · 5 questions

Safety Features

  1. Is the seat belt checked for proper operation and wear?

  2. Is the backup alarm tested to ensure it is working?

  3. Are the lights functioning properly and visible?

  4. Are the mirrors clean, properly adjusted, and free from damage?

  5. Is the fire extinguisher present, charged, and easily accessible?

Section 5 of 5 · 4 questions

Operational Check

  1. When starting the forklift, are there any unusual noises or vibrations?

  2. Are the lifting and tilting mechanisms tested for smooth operation?

  3. When driving the forklift forward and reverse, is the transmission and brake function verified?

  4. Is the steering responsive, and are all controls functioning properly?

Checklist by GoAudits. This checklist is an example: we do not guarantee compliance with the laws applicable to your territory or industry. Seek professional advice to adapt it to your workplace or jurisdiction.

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