Solar Commissioning Checklist

Use this Solar Commissioning Checklist template to verify installation and that all components of the solar PV system operate effectively and safely.

Solar Commissioning Checklist



AC Combiner Panel

1. Is field wiring neatly routed inside the box?


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2. Are field wiring terminations tight?


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3. Is field wiring properly polarity marked with colored tape or jacket color?


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4. Is wire identified with permanent markers/labels?


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5. Is the ground wire securely attached?


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6. Do fuse types and ratings conform to the one-line diagram (when used)?


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7. Are fuses installed (when used)?


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8. Are conduit connections tight and are bushings used if applicable?


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9. Are labels in place and do they conform to the values?


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10. Does the combiner rating conform to the one-line diagram?


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11. Is the box properly accessible and lockable?


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12. Is the box cover secure and tight?


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13. Is a locking seal installed if readily accessible?


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AC Disconnect Switch

1. Is field wiring neatly routed inside the box?


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2. Are field wiring terminations tight?


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3. Is field wiring properly polarity marked with colored tape or jacket color?


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4. Is wire identified with permanent markers/labels?


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5. Is the ground wire securely attached?


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6. Do fuse types and ratings conform to the one-line diagram (when used)?


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7. Are fuses installed (when used)?


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8. Are conduit connections tight and are bushings used if applicable?


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9. Are labels in place and do they conform to the values?


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10. Does the disconnect rating conform to the one-line diagram?


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11. Is the box properly accessible and lockable?


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12. Is the box cover secure and tight?


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13. Is a locking seal installed?


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KWh Meter

1. Are all wire connections tight?


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2. Is field wiring properly polarity marked with colored tape or jacket color?


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3. Is the ground wire securely attached (equipment ground)?


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4. Are conduit connections tight and are bushings used if applicable?


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5. Is the meter labeled as a solar array meter?


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6. Is the box cover secure and tight?


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7. Is the neutral not bonded to ground in customer-owned equipment?


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8. Is the kWh reading recorded on the second register if applicable?


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Service Panel

1. Are labels in place?


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2. Is there a label to identify the breaker and to indicate not to relocate?


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Inverter 1

1. Are working and ventilation clearances as per the manufacturer's specifications?


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2. Is polarity correct for inverter connections?


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3. Has the grounding electrode conductor been confirmed to land on the inverter where the manufacturer requires it?


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4. Is the grounding electrode conductor not choked?


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5. Is the grounding electrode conductor used only with irreversible connections?


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6. Is the inverter's time and date set correctly?


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7. Have the model number and serial number of the inverter been recorded?


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8. Does the inverter location number match that of the three-line diagram?


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9. Is there a warning label about "if a ground fault is indicated…"?


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10. Is there a label with the date of installation?


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11. Is there a label with a sticker containing the service phone number?


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Data Acquisition System

1. Is the network connection confirmed?


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2. Has the serial number of the data logger been recorded?


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3. Is the irradiance meter installed at the same plane as the array?


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4. Is the irradiance meter extension wire type K as per the manufacturer’s recommendations?


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5. Is the device name set as: “Inv # MFG Model# S/N” (e.g., Inv1 Satcon PVI50 JAK0827341)?


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6. Is the location of the breaker/switch that feeds the logger labeled and recorded?


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Application Notes

1. Have all notes on electrical drawings been confirmed?


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2. Have all notes on mechanical drawings been confirmed?


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Site

1. Is the site clean and is all waste removed?


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Electrical Checkout

1. Is the megohm reading from the utility interconnection disconnect to the external utility disconnect greater than 20M ohms in 1 minute?


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2. Is the megohm reading from the external utility disconnect to the inverter service disconnect greater than 20M ohms in 1 minute?


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3. Is the megohm reading from the inverter DC service disconnect to the array disconnect recorded for the following? What is their 1 min value? * Ungrounded conductor * Grounded conductor if easily lifted


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4. Is the megohm reading from the array disconnect to the fused combiner recorded for the following? What is their 1 min value? * Ungrounded conductor * Grounded conductor if easily lifted


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AC Circuits Before Turn On

1. Is the proper AC voltage verified at the AC disconnect?


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2. What is the value of Lines 1 to Neutral?


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3. What is the value of Lines 2 to Neutral?


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4. What is the value of Lines 3 to Neutral?


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5. What is the value of Lines 1 to 2?


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6. What is the value of Lines 2 to 3?


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7. What is the value of Lines 3 to 1?


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8. What is the value of the phase rotation?


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9. Is the system turned on for the following tests? Temperature Sky Conditions Wind Speed Horizontal Irradiance


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10. What is the total PV amps (sum of all inputs)?


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11. What is the MPP voltage in volts recorded?


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12. What is the total DC input power (volts times amps, not inverter display) recorded in watts?


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13. What is the inverter output reading in watts recorded?


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14. Is the inverter efficiency (DC power/AC power) greater than 90%?


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PV Modules And Module Wiring

1. Have MC connections been inspected for workmanship?


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2. Are module cables properly secured to the module frame with no dangling wires?


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3. Is the bend radius no greater than four times the diameter of the wire?


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4. Is there no debris on the module surface, such as foam pads or sealant residue?


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5. Is there no physical damage to module frames or laminates?


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6. Does module wiring enter a strain relief prior to landing on any terminal block?


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7. Is the ground wire and lug securely attached to the rails and to module frames?


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8. For the Array GEC connection, is the wire size, wire support, and wire type compliant with the 2008 code?


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9. Is the string layout marked up on the array layout and recorded?


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10. Have the serial numbers been recorded?


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Data Acquisition

1. Does the irradiance reading match that of the handheld unit within +/-5%?


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2. Does the cell temperature reading match that of the handheld unit within +/-5%?


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3. Does the ambient temperature reading match that of the handheld unit within +/-5%?


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4. Can each inverter be read on the DAS website?


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5. Does the sum of inverter power outputs on the DAS match the revenue-grade kWh meter output within +/-2%?


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6. Is power production correctly polarized?


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7. Does each inverter read appropriate power?


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8. Is the DAS power reading in watts recorded?


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9. Is the inverter power reading in watts recorded?


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10. Is the inverter vs. DAS reading within 7%?


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11. Are inverters shown on the DAS Asset Details with Inv#, MFG, model number, and SN?


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12. Has the time taken for the inverter to reconnect after an AC loss been recorded?


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Mounting Hardware

1. Is all hardware installed as designed and torqued as needed?


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2. Is the correct hardware stack-up confirmed, such as lock washers where needed?


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3. Are roof penetrations secured and flashed?


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4. Is the racking properly secured to rafters or standing seams?


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5. Does the ballasting plan conform to the manufacturer’s compliance letter?


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Building Envelope Penetrations

1. Are all penetrations weather-sealed or fire-stopped around the outside of conduits?


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2. Are all conduit raceways filled with duct seals at the first building penetration?


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3. Are signal wiring penetrations (DAS) sealed around the outside of conduits?


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4. Is "DC Voltage Warning" labeled on DC conduits?


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DC Source Circuit Junction Box

1. Is the box securely fastened and sealed against the weather, with weep holes if needed?


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2. Is the array wiring leading to the box neat and supported?


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3. Is field wiring routed neatly within the box?


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4. Are field wiring terminations tight?


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5. Is field wiring properly polarity marked with colored tape or wire insulation color?


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6. Is wire identified with permanent markers/labels (e.g., string numbers)?


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7. Is the ground wire securely attached?


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8. Are conduit connections tight and are bushings used if applicable?


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9. Is a drip loop incorporated into the wiring as it enters the box?


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10. Are locations marked on the roof layout or conduit drawing?


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11. Are conductors rated for the location (e.g., THWN-2)?


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12. Is there a "Warning: DC Voltages" label?


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Source Circuit Fused Combiner Box

1. Is the box securely fastened and sealed against the weather?


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2. Is field wiring routed neatly within the box?


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3. Are field wiring terminations tight?


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4. Is field wiring properly marked with colored tape or jacket color for polarity?


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5. Is wire identified with permanent labels (e.g., String# one side)?


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6. Is the ground wire securely attached?


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7. Does the fuse combiner type and rating conform to the one-line diagram?


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8. Are conduit connections tight and are bushings used if applicable (e.g., Myers)?


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9. Is a drip loop incorporated into the wiring as it enters the box?


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10. Is the box cover secure and tight?


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11. Are locations marked on the roof layout or conduit drawing?


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12. Is the combiner labeled to show which inverter or switch it goes to, and does it conform to the three-line diagram?


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13. Is there a warning label indicating not to remove fuses under load and noting the presence of DC voltages?


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DC Disconnect Switch

1. Is field wiring neatly routed inside the box?


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2. Are field wiring terminations tight?


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3. Is wire identified with permanent markers/labels?


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4. Are fuses installed (when used)?


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5. Do fuse types and ratings conform to the one-line diagram (when used)?


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6. Is the ground wire securely attached?


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7. Are conduit connections tight and are bushings used if applicable?


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8. Is the box cover secure and tight?


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9. Does the rating conform to the one-line diagram?


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10. Are labels in place and do they conform to the values?


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11. Is a locking seal installed if readily accessible?


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Checklist by GoAudits.com – Please note that this checklist is intended as an example. We do not guarantee compliance with the laws applicable to your territory or industry. You should seek professional advice to determine how this checklist should be adapted to your workplace or jurisdiction.

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