Forklift Operator Safety Audit

Use this Forklift Safety Inspection checklist to ensure compliance with recommended Occupational Health & Safety OSHA guidelines and determine if additional staff training is necessary. This covers daily equipment safety checks, as well as observation of operating, manoeuvres and parking by the operator.

Forklift Operator Safety Audit



Daily Safety Inspection

1. Does the operator complete the pre-shift safety inspection correctly?


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2. Does the operator fully understand the capacity information plate?


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3. Does the operator fully understand the correct fault reporting procedures?


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4. Does the operator perform daily takeover audits / checks on the forklift he operates?


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Operator Safety & Observation

1. Does the operator mount or dismount the forklift correctly?


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2. Does the operator use the seat belt correctly?


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3. Does the operator keep his/her body parts within the confines of the vehicle?


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4. Does the operator pay attention to the surroundings?


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5. Does the operator look in the direction of travel without getting distracted?


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6. Does the operator use the horn as and when required?


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7. Does the operator follow the correct protocols in case of an unattended vehicle?


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8. Is the operator’s all round safety observation satisfactory?


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9. Is the operator’s all round safety observation satisfactory?


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Steering & Operating Controls

1. Is the operator able to start and stop smoothly?


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2. Does the operator use the assistor correctly?


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3. Does the operator brake harshly / erratically?


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4. Does the operator ensure the parking brake is released prior to moving off?


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5. Does the operator ride the foot brake?


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6. Does the operator operate the hydraulic controls when the lift truck is in motion?


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7. Does the operator able to correctly operate and understands the controls of the forklift?


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Competency In Load Capacity

1. Does the operator match the load with the truck's capacity?


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2. Does the operator check for stability after loading?


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Manoeuvring & Transportation

1. Are the forks too low?


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2. When operating in reverse, is the operator looking around appropriately?


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3. Is the operator maintaining a speed consistent with the type of load and working conditions?


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4. Is the operator manoeuvring safely with the lift truck and load?


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Stacking & De-stacking

1. Does the operator use the parking brake when operating the hydraulics?


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2. Does the operator use neutral gear when operating the hydraulics?


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3. Are the fork arms central under the load?


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4. Are the fork arms rubbing at any time?


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5. Do the fork tips touch the load?


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6. Are the forks level with the loads?


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7. Is the load stacked correctly?


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8. Are the fork arms not fully inserted (undercut)?


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Parking

1. Does the operator correctly apply the park brake?


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2. Does the operator set the direction lever to the neutral position?


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3. Does the operator correctly apply forward tilt?


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4. Does the operator correctly lower the fork arms?


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5. Does the operator manoeuvre the wheels so that they are in-line with the forklift?


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6. Does the operator switch off the forklift and remove the key once parked up?


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Checklist by GoAudits.com – Please note that this checklist is intended as an example. We do not guarantee compliance with the laws applicable to your territory or industry. You should seek professional advice to determine how this checklist should be adapted to your workplace or jurisdiction.

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