Electric Pallet Jack Inspection Checklist

Is the pallet jack clean, with no visible leaks or damage?

Is the data plate readable and accurate?

Are warning labels and safety decals intact and legible?

Is the battery fully charged and properly secured?

Are the forks straight, without cracks, bends, or excessive wear?

Are fork tips and heels free from damage?

Are the load arms functioning correctly and aligned?

Is fork movement (up, down, tilt) smooth and controlled?

Are the drive wheels free from flat spots, cracks, or excessive wear?

Are the load wheels in good condition and rotating smoothly?

Are caster wheels (if present) undamaged and properly aligned?

Are wheel bearings properly lubricated?

Do the travel and lift/lower controls function properly?

Does the steering mechanism turn smoothly in both directions?

Are directional controls (forward/reverse) responsive?

Do speed controls and braking functions operate correctly?

Does the parking brake hold securely on an incline?

Does the service brake stop the unit smoothly?

Does the horn work properly and sound clearly?

Are all safety switches (deadman switch, emergency disconnect) functioning?

Is the hydraulic system free of leaks?

Do the lift and lowering functions operate smoothly?

Is the hydraulic oil level within the recommended range?

Are cylinders and hoses free from damage or wear?

Is the battery charging connector undamaged and working?

Are battery cables and terminals clean, tight, and free from corrosion?

Is the electrolyte level in each cell within range (if applicable)?

Is the battery compartment ventilated and clear of debris?

Are warning lights or beacons functioning correctly?

Are backup alarms or buzzers working?

Is the operator display panel functioning with no error codes?

Are safety interlocks operating correctly?

Does the pallet jack operate smoothly under a light load?

Does the unit stop immediately when the emergency disconnect is activated?

Is the operator’s manual available and accessible?

Has the daily inspection log been updated after the check?