DOT Inspection Checklist

Utilize this DOT Inspection Checklist template to ensure compliance with the Department of Transportation regulations for commercial vehicle safety.

DOT Inspection Checklist



Vehicle Information

1. What is the company name?


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2. What is the vehicle identification number (VIN)?


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3. What is the make/model of the vehicle?


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4. What is the license plate number?


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5. What is the date of the inspection?


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6. What is the inspector’s name?


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7. What is the driver’s name?


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General Documents

1. Is the current vehicle registration available?


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2. Is proof of insurance available?


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3. Does the driver have a valid commercial driving license (CDL)?


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4. Is the Medical Examiner’s Certificate available?


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5. Is the Electronic Logging Device (ELD) or logbook (if required) available?


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Braking System

1. Are the service brakes, including trailer brake connections, inspected?


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2. Is the parking brake in good working condition?


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3. Are the brake drums or rotors inspected?


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4. Are the brake pads or shoes inspected?


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5. Are the air or hydraulic lines and hoses checked?


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Steering Mechanism

1. Are the steering wheel and column in good condition?


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2. Are the front axle and suspension inspected?


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3. Is the steering gearbox checked?


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4. Is the power steering system functioning properly?


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5. Are the pitman arm, drag link, and tie rod ends in good condition?


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Visibility

1. Is the windshield inspected for cracks, chips, or illegal stickers?


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2. Are the windshield wipers and washer functioning properly?


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3. Are the side and rearview mirrors in good condition?


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4. Are the glass and mirrors clean?


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Lights And Reflectors

1. Are the headlights (high beam and low beam) functioning properly?


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2. Are the tail lights and the illumination of the rear license plate checked?


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3. Are the turn signals (front and rear) working?


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4. Are the stop lights and emergency flashers functioning?


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5. Are the side marker lights and reflectors checked?


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6. Are the clearance lights inspected?


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Tires, Wheels, And Rims

1. Are the tire tread depth and condition checked?


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2. Are the wheels and rims in good condition?


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3. Is the air pressure in the tires correct?


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4. Are the hub oil and grease seals inspected?


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5. Are the lug nuts and locking devices checked?


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Fuel System

1. Is the fuel tank and cap inspected?


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2. Are the fuel lines and connections checked?


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3. Are there any leaks or improper repairs in the fuel system?


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Coupling Devices

1. Is the fifth wheel condition inspected?


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2. Is the kingpin and locking mechanism checked?


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3. Are the pintle hooks inspected?


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4. Are the drawbar/towbar and eyes in good condition?


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Exhaust System

1. Are the exhaust lines and pipes inspected?


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2. Is the muffler in good condition?


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3. Are there any exhaust leaks or illegal modifications?


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Cargo Securement

1. Are proper load-securing devices used?


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2. Are the straps, chains, and binders in good condition?


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3. Are there an adequate number of tie-downs for the cargo type and weight?


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Electrical System

1. Is the battery in good condition and secure?


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2. Are the alternator, wiring, and electrical connections inspected?


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3. Are there any bare wires or loose connections?


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Frame And Body

1. Is the frame condition checked for cracks, bends, or holes?


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2. Is the body, including the cab and trailer, inspected?


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3. Are the doors, floors, and walls in good condition?


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Safety Equipment

1. Is the fire extinguisher of the proper type and charged?


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2. Are warning triangles and spare fuses available?


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3. Are safety belts and harnesses functioning properly?


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Horn

1. Is the horn in proper working condition?


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2. Does the horn produce a loud and clear sound?


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Checklist by GoAudits.com – Please note that this checklist is intended as an example. We do not guarantee compliance with the laws applicable to your territory or industry. You should seek professional advice to determine how this checklist should be adapted to your workplace or jurisdiction.

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