Diesel Forklift Maintenance Checklist

Is the engine oil level within the recommended range?

Are coolant levels in the radiator and reservoir adequate?

Are fuel levels sufficient for the shift?

Is there any visible fuel, oil, or coolant leakage?

Are tires (solid or pneumatic) in good condition and properly inflated?

Are all lights (headlights, brake lights, indicators) working?

Are the horn, reverse alarm, and other warning systems functional?

Are the forks straight, undamaged, and securely locked?

Do the brakes, clutch, and steering operate smoothly?

Is the seatbelt in working condition and fastened securely?

Is the air filter clean and unobstructed?

Are hydraulic fluid levels topped up?

Are hoses and belts checked for wear or cracking?

Are the mast chains and rollers lubricated?

Is the battery (for auxiliary systems) in good condition?

Are the wheels and lug nuts tight and secure?

Is the exhaust system free from rust, holes, or unusual noise?

Are decals, load capacity plates, and safety signs clearly visible?

Is the engine oil and filter changed at recommended intervals?

Are fuel filters inspected and replaced if necessary?

Is the cooling system flushed and pressure-tested?

Are wheel bearings and axle components lubricated?

Are transmission and differential fluid levels correct?

Is the drive chain or shaft inspected and adjusted?

Are brake drums, pads, and hydraulic components functioning properly?

Is the forklift tested under load for stability and control?

Is the forklift clean and free from obstructions or debris?

Is the maintenance log up to date and signed off?

Has any damage or issue been reported to the supervisor?

Is the forklift due for a scheduled professional service?