Crane Operator Checklist

Use this Crane Operator Checklist to check the structure, wire ropes, hooks, brakes, controls, safety devices, and safe lifting before every shift.

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Crane Operator Checklist



Crane Details

1. Crane ID or asset number


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2. Crane type and configuration


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3. Rated capacity


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4. Hour-meter reading


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Pre-Operation Checks: Documentation And Cab

1. Operator holds valid certification and is authorized for this crane


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2. Load chart is present and legible from the operator's position


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3. Rated capacity is clearly marked and visible on the crane


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4. Previous inspection records and reported defects have been reviewed


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5. Cab is clean with clear visibility and no loose items


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6. Fire extinguisher is present, charged, and accessible


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7. Warning decals and safety signage are legible and undamaged


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Structural And Visual Inspection

1. Structure, boom, and jib show no cracks, bends, or deformation


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2. No bolts, pins, or fasteners are loose, missing, or damaged


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3. Outriggers, tires, tracks, or rails are in serviceable condition


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4. Engine fluid levels are within range, where applicable


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5. No fluid, air, or hydraulic leaks are visible around the crane


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6. Guards, covers, and counterweights are in place and secured


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Wire Rope, Hooks, And Rigging

1. Wire rope is inspected along its full length with no broken wires or kinks


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2. No corrosion, birdcaging, or flattening is present on the rope


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3. Hook shows no cracks, deformation, or excessive wear


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4. Hook safety latch is present and functions correctly


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5. Slings and rigging are inspected and rated for the load


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6. Sheaves and drums are free of damage and rotate correctly


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Functional And Safety-Device Tests

1. Hoist raises and lowers smoothly through its full range


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2. Travel, slew, and trolley functions operate correctly


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3. Brakes hold the load with no drift when controls are released


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4. Limit switches and upper hoist limit devices function correctly


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5. Anti-two-block and load moment indicator are tested, where fitted


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6. Warning horn, alarms, and lights operate correctly


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7. Emergency stop shuts down crane functions as intended


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Load Handling And Safe Operation

1. Load weight is verified and below the crane's rated capacity


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2. Load is balanced, secured, and correctly rigged before lifting


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3. Travel path and swing area are clear of people and obstructions


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4. Ground conditions and set-up surface are stable and level


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5. Loads are lifted vertically with no side-loading or dragging


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6. Taglines are used to control the load where needed


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Shutdown And Post-Operation

1. Load is removed and the hook is raised to the stow position


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2. Controls are returned to neutral and the crane is parked safely


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3. Boom, hook, and moving parts are secured against movement


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4. Power is switched off and the crane is isolated as required


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5. Any defects or abnormalities are reported to the supervisor


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6. The crane is tagged out of service if found unsafe to operate


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Checklist by GoAudits.com – Please note that this checklist is intended as an example. We do not guarantee compliance with the laws applicable to your territory or industry. You should seek professional advice to determine how this checklist should be adapted to your workplace or jurisdiction.

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