Bucket Truck Inspection Checklist

Is the boom in safe operating condition, free of damaged welds, rust, or structural defects?

Are both the lower and upper controls functioning correctly?

Is the boom rest/cradle, along with all pins, rings, and bolts, secure and in proper condition?

Are all switches and controls tested and operational?

Is the bucket securely mounted, with a functioning door latch and all safety mechanisms intact?

Are both hydraulic and 12-volt electrical systems tested and functioning properly?

Are all hoses and cylinders in good condition, without leaks or visible wear?

Is the boom and vehicle free of hydraulic leaks, especially under the truck and boom?

Does the emergency stop button work as intended?

Are there any loose or missing bolts, nuts, snap rings, or cotter pins?

Is the defroster operational?

Are the outriggers functional and free of damage or obstruction?

Are windshield wipers in good working order?

Are pedestal mounting bolts secure and undamaged?

Does the vehicle horn function properly?

Are all required safety decals present and legible?

Do the emergency brakes engage and hold effectively?

Is there any snow or ice buildup that may affect operation or safety?

Do the service brakes operate effectively?

Are all tires in good condition and properly inflated?

Are seatbelts in good condition and fully functional?

Is the turntable on the bucket van in good working condition?

Are welds under the vehicle inspected for cracks, rust, or failure?

Do the vehicle’s bright lights function properly?

Do the dim (low beam) headlights function properly?

Are there any sharp edges or rusted brake components that pose a hazard?

Are all door latches functioning correctly?

Are all taillights functioning?

Do windows roll up and down smoothly?

Is the backup light functioning properly?

Are all mirrors intact and free from cracks or missing parts?

Do left-turn signals function properly?

Is the gas cap secure and properly seated?

Do right-turn signals function properly?

Are warning lights and flashers operational?

Are the four mounting bolts connecting the pedestal to the bed/frame secure?

Is a colored dye or paint mark visible on each bolt and lock nut for inspection verification?

Are at least two wheel chocks available and in place?

Are ¾” grade 8 bolts being used where required?

Are outrigger pads or mats available and in use as needed?

Are pedestal mounting bolts torqued to 160 ft-lbs (or specified value)?

Is a properly stocked first aid kit present on the vehicle?

Is the cargo area safely accessible and free of hazards?

Is a DOT-approved 5 B:C portable fire extinguisher present and properly secured?

Are pedestal components inspected for collapse risks, such as loose or missing bolts?

Are reflective triangles present for emergency situations?

Are spare fuses available, with one for each amp circuit in the vehicle?

Is brake fluid at the appropriate level and free of contamination?

Is a petroleum spill kit present and fully stocked?

Is engine coolant at the proper level and free from leaks?

Are all required warning signs in place and clearly visible?

Is the hydraulic oil level within the manufacturer’s recommended range?

Are traffic cones available and in good condition?

Has fall protection equipment been inspected and verified for safety?

Has electrical PPE been inspected and confirmed safe for use?